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 Remso Control Technologies Pvt. Ltd.
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Manufacturer of Machine for steel industry

With our wide expertise and experience, we, Remso Control Technologies Pvt. Ltd., offer high quality cored wire and allied products for Iron & Steel Industries. Founded in 2001, we are a distinguished manufacturer and exporter of premium quality Auxiliary Equipment like Slab Tilting machine, Cored Wire Feeding Machine, Automatic Temperature and Sampling Machine, Lance Stirrer and steel plant consumable items such as Alloy Cored Wire, Deoxidant Wire Rod along With Other Products, etc.

 

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Wire Feeding Machine



Our machine is designed to allow for the injection of One to Six wires alternatively or simultaneously. Assortment of these machines allows precise feeding of Aluminium wires and cored wires from between 9 to 21mm wire sequentially or simultaneously at speeds from 0 to 300 meter / min.

The Machine is made up of the following elements:

  • Number of pinch rolls per strand: 3 Nos.
  • Box with cylindrical gearing with inclined teeth.
  • Funnel for the guidance of the wire.
  • Automation electrical equipment.
  • Heavy-duty time belts and time pulleys to avoid  slip for Power transmission  system.

Applications
Inject solid Aluminium wire and cored wire for

  • For controlling the shape of inclusions.
  • To improve fluidity and castability.
  • To improve the cleanness and cold ductility for wire drawing.
  • To control blowholes and improve machinability.
  • Desulphurisation in steel casting.

Salient Features
Up to 6 strands can be used for cored as well as solid wire with following specification.

  • For cored wire size up to 21 mm in diameter.
  • For solid wire size up to 16 mm in diameter.
  • Maximum speed of injection 300 M/min adjustable by variable A.C. / D.C Drive.
  • Can be used to feed wires simultaneously or sequentially at set speed.
  • Fully automatic with PLC Control.

We supply standard feeders as well as tailor-made units with all required accessories, such as:

  • Telescopic Feeding Tubes (Including Water Cooled)
  • Guide Pipes with Guiding Rolls.

The acquisition and control machines with the following technical
Characteristics:

  • Operating temperature:  0…55 ºC
  • Storage temperature:  50 …85 ºC
  • Humidity: 5  - 95 %, without condensation
  • Acceptable shocks during operation: up to 30 G, for 11 seconds
  • Vibrations peak to peak: 5 Hz - 2 Hz, 0.381 mm.
  • Isolation tension: 1500 V, AC.

In order to avoid any incident during function, the machine is endowed with electric shutting off. 

Control Unit
Auto-manual selector switch for initial operation control potentiometer to control speed of machine as per size and length of wire push buttons like start, stop, inch, reverse, Emergency stop.

DOCUMENTATION PROVIDED BY SUPPLIER

  • The following documentations will be accompanied with each supply.
  • Technical Description & Characteristics.
  • Functioning.
  • Instruction manual
  • Maintenance Instructions
  • Assembly mounting drawing
  • List of the spares parts require for one year function.

TECHNICAL CHARACTERISTICS

Dimensions

1 Strand

2 Strand

5 Strand

6 Strand

Length

1000 mm

1200 mm

1600 mm

1600 mm

Width

800 mm

1000 mm

1600 mm

1800 mm

Height

1500 mm

1500 mm

1550 mm

1900 mm

Weight

1200 Kgs.

1800 Kgs.

3100 Kgs.

5200Kgs.

Technical Performances

Driving Power

10 H.P. AC

25 H.P. AC

50 H.P. AC

50 KW D.C.

Injection speed

0 - 5 M/ Sec.

0 - 5 M/ Sec.

0 - 5 M/ Sec.

0 - 5 M/ Sec.

Number of wires

ONE

TWO

FOUR

SIX

Tube (Wire) diameter

9 - 13 mm

9, 13, & 16 mm

9, 13, 16 & 21mm

9, 13, 16 & 21mm

Diameter of the motive pulling rolls

220 mm

220 mm

220 mm

220 mm

Diameter of the motive pulling rolls

190 mm

190 mm

190 mm

190 mm

Electrical Supply

Supply voltage for power

550 /380 VAC 3 Phase ±10% 50 Hz -+ 3 % 3 phase

Supply voltage for Control

110/220 /25VAC through double wound transformer 2.5 KVA

Other

25V DC

Enclosure main

Size -App.2000mm x 600 mm x 500 mm, free standing, Protection - IP 55 Paint-powder coating Weight app.500 kg. To 900 Kg.

Dimensions of adding material coil

Inner Diameter

500 mm to 600 mm.

Outer Diameter

800 mm to 1500 mm

Width

800 mm to 1050 mm

Coil weight

1200 Kg. to 2800 Kg